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Double Wall Paper Cup

Double Wall Paper Cups with Enhanced Heat Insulation for Hot Beverages

Customizated double wall paper cups designed with a two-layer structure to provide improved heat insulation and a more comfortable grip. Ideal for premium coffee brands, takeaway beverage businesses and food service distributors.

Enhanced Heat Insulation

No Extra Cup Sleeve Needed

Premium Custom Printing

Bulk OEM Manufacturing

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7oz Hot Cups with Lids
Our 7-ounce lidded hot drink cup adopts a high-end double-layer paper structure and is specially designed for holding hot drinks. The unique double-layer structure has excellent thermal insulation...
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8oz Paper Cup Of Coffee
This 8-ounce paper cup is designed with a professional double-layer structure and is designed for daily coffee service. It is made of thick food-grade safety paper material with excellent heat...
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12oz Disposable Hot Chocolate Cups
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16oz Plain White Paper Cups
Our 16 ounces of pure white paper cups are high quality double wall hot drink cups. It is made of thick food-grade paper, which has excellent thermal insulation performance, strong durability and...
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20oz Paper Cups for Hot Drinks
The 20-ounce double-layer paper cup is specially designed for the supply of large-capacity hot drinks and is refined with high-quality double-layer food-grade paper materials.
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22oz Disposable Hot Coffee Cups
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What Is a Double Wall Paper Cup?

Think of it as a disposable cup with built-in insulation. By sandwiching two layers of paperboard, we create an air cushion that keeps the outside cool to the touch—even with piping hot drinks inside.

This design offers a sturdier feel and superior heat protection compared to single-wall cups, making it perfect for takeaway. Plus, the smooth outer layer is a premium canvas for your brand's custom printing.

Why Choose Double Wall Paper Cups?

No Sleeve Needed

Double-wall insulation creates an air gap that keeps hands cool, eliminating the need for extra cup sleeves.

Superior Heat Retention

The extra layer provides better insulation than single-wall cups, making hot coffee and tea comfortable to hold.

Enhanced Durability

The dual-layer structure adds rigidity, helping the cup maintain its shape during transport and handling.

Premium Branding

The smooth outer wall offers a dedicated canvas for high-quality custom graphics and branding.

Ideal for Takeaway

With better grip comfort and structural support, these cups are perfect for delivery and on-the-go customers.

How Double Wall Cups Are Made

These cups combine two paper layers and an air gap to boost both insulation and durability.

Inner Cup
Made of food-grade paperboard with a leak-proof coating, this layer safely holds hot or cold beverages.
Insulating Air Gap
The space between the inner and outer walls reduces heat transfer, keeping hands comfortable.
Outer Layer
This layer adds structural strength and provides a smooth surface for premium custom branding.

Double Wall Paper Cup Specifications

Item	Details
Product Type	Double Wall Paper Cup
Capacity	4oz – 22oz
Structure	Double-layer paper construction
Material	Food-grade white or kraft paperboard
Coating	PE / PLA coating available
Printing	Custom logo & CMYK artwork
Surface	Smooth finish for premium printing
Applications	Coffee, tea, hot chocolate & more
Compatible Lids	Matching lids available upon request
MOQ	From 10,000 pcs (varies by specs)

Custom specifications can be discussed based on your project requirements.

Double Wall vs. Single Wall vs. Ripple Wall Cups

Different cup structures cater to varying beverage applications and brand positioning.

Feature	Double Wall	Single Wall	Ripple Wall
Structure	Two paper layers	Single paper layer	Inner cup + textured outer layer
Heat Insulation	Excellent	Standard	Excellent
Hand Comfort	Comfortable for hot drinks	May require a sleeve	Comfortable for hot drinks
Extra Sleeve Needed	No	Often required	No
Outer Surface	Smooth	Smooth	Textured / Corrugated
Printability	Large, smooth canvas	Large, smooth canvas	Limited by texture
Structural Rigidity	High	Standard	High
Material Usage	Higher	Lowest	Highest
Unit Cost	Medium-High	Most cost-effective	Premium
Best For	Premium coffee & takeaway	High-volume / cold drinks	Specialty hot beverages

Contact us for quotation, samples or further technical details of double wall paper cups. We are ready to support your wholesale and custom-printing projects.

Applications of Double Wall Paper Cups

Double wall paper cups are widely used in hot beverage service and premium takeaway packaging.

Outdoor events in cold weather

Long-distance food delivery

Restaurants and Cafés

hand-holding for hot drinks

Custom Double Wall Paper Cups for Your Brand

We offer full-range OEM customization for double wall paper cups to perfectly match your brand identity.

Size Options

Standard sizes including 4oz, 6oz, 8oz, 12oz, 16oz, and 20oz. Custom sizes are available upon request.

Printing Customization

High-quality brand logo printing, custom artwork, and exclusive Pantone color matching.

Packaging Solutions

Custom carton printing, private label marking, and palletized packing for secure sea shipment.

FAQ

Q: Do double-wall paper cups require paper sleeves for hot drinks?

A: No. The dual-layer air gap structure provides reliable heat insulation, eliminating the need for extra sleeves for hot coffee, tea, and other hot beverages.

Q: Are double-wall paper cups resistant to softening?

A: Yes. The dual-paper structure delivers superior stiffness, helping the cup maintain its shape even when holding hot liquids for extended periods under normal use.

Q: Is printing available on the inner cup of double-wall paper cups?

A: Printing is strictly prohibited on the inner surface that comes into direct contact with beverages, as ink must never touch food. However, we offer a unique process where the small exposed rim of the inner cup (visible at the top of the outer sleeve) can be printed. This ensures a unified color appearance across the entire cup while maintaining food safety.

Q: Do double-wall paper cups support eco-friendly PLA coating?

A: Absolutely. We offer both PE and PLA lining options to meet various sustainability and environmental requirements in different markets.

Q: What is the lead time for large orders of double-wall paper cups?

A: The standard production lead time is typically around 30 days for large-volume orders.

Wuhan Xinyongan Industry and Trade Co., Ltd. is one of the most professional double wall paper cup manufacturers and suppliers in China, also supports customized service. We warmly welcome you to wholesale bulk high quality double wall paper cup in stock here from our factory. If you have any enquiry about pricelist, please feel free to email us.

12oz Disposable Hot Chocolate Cups, 20oz Paper Cups for Hot Drinks, double wall paper cup

Your One-Stop Source for Disposable Packaging Solutions

From premium paper & plastic cups to matching lids and eco-friendly bags, Xingyongan (ipackpartner) provides comprehensive packaging for cafes, restaurants, and retailers. Simplify your sourcing with our diverse product range.